Final yr, CleanTechnica reported on the collaboration between Ford Motor Corp. and Rockwell Automation for automation on the store flooring of the Ford Blue Oval Metropolis, an roughly $6 billion mega manufacturing facility in Stanton, Tennessee. As soon as absolutely operational, the manufacturing unit can create roughly 6,000 new jobs and, in line with Ford, will “reimagine how autos and batteries are manufactured.”
Ford is constructing a second plant in Glendale, Kentucky, for batteries alone. The corporate formally broke floor for the plant on December 5 of final yr. Referred to as the Ford Blue Oval SK Battery Park, the $5.8 billion undertaking will produce batteries for the Ford and Lincoln EV strains and in flip create 5,000 new jobs within the city.
Whereas the graduation of manufacturing at Blue Oval SK 2 confronted delays, building is steadily progressing. These setbacks had been formally acknowledged by the corporate in October 2022, with causes attributed to varied components resembling the worldwide chip scarcity and mounting inflation. Ford has not disclosed a revised beginning date for manufacturing on the battery plant.
Since building of the plant continues to proceed in line with the unique schedule, Ford’s technical companions like ABB and Siemens additionally proceed their plans for outfitting the plant with their automation and digitalization options for the brand new factories. Siemens has its Manufacturing Operations Administration (MOM) software program, which is able to assist Ford to optimize its manufacturing processes, whereas ABB is offering its robots and different automated manufacturing options for the brand new crops.
Nearer to house is Rockwell Automation. The American automation know-how supplier will provide Ford the varied course of automation methods which is able to assist Ford to manage and monitor its manufacturing tools.
Rockwell Automation signifies it’s on the forefront of innovation within the electrical car (EV) manufacturing, motor, and battery industries. The corporate operates an 8,000 square-foot Electrical Automobile Innovation Heart in San Jose, California, the place automotive startups and established producers go to take part in an interactive studying setting which, since 2019, showcases an evolution of the most recent EV manufacturing applied sciences, together with AR/VR modeling, state-of-the-art battery pack meeting machines, cutting-edge robotic applied sciences, and rigorous useful testing.
These improvements are serving to producers like Ford, Tesla, and Rivian to supply EVs extra effectively, reliably, and sustainably. Here’s a detailed have a look at a few of Rockwell Automation’s key improvements in these areas:
Built-in Structure System
The Built-in Structure system is Rockwell Automation’s next-generation automation system. It’s designed to assist producers obtain their digital transformation objectives by connecting and controlling all elements of their operations, from the sting to the cloud.
The Built-in Structure system is utilized by automakers to attach and management all elements of their EV manufacturing operations, from the battery cell manufacturing course of to the ultimate meeting line. This connectivity permits automakers to optimize their EV manufacturing operations and enhance the effectivity and high quality of their EV merchandise.
FactoryTalk InnovationSuite is a set of software program instruments that can be utilized to gather, analyze, and visualize knowledge from EV manufacturing operations. FactoryTalk InnovationSuite might help automakers to establish areas for enchancment of their EV manufacturing operations and to make higher choices about their operations.
For instance, automakers can use FactoryTalk InnovationSuite to establish tendencies of their EV manufacturing knowledge and to establish potential issues earlier than they happen. This might help automakers to enhance the uptime of their EV manufacturing strains and to cut back the variety of faulty EVs produced.
Related Enterprise Platform
The Related Enterprise platform is Rockwell Automation’s cloud-based platform that permits producers to attach their EV manufacturing operations to the cloud. This connectivity permits automakers to share knowledge between totally different elements of the EV manufacturing course of and to collaborate with suppliers and companions.
For instance, automakers can use the Related Enterprise platform to share knowledge about their EV manufacturing plans with their suppliers. This might help suppliers to higher plan their very own manufacturing operations and be sure that they’ve the required parts available to satisfy the calls for of the automakers.
Electrical Automobile Battery Testing & Simulation Options
Rockwell Automation presents a wide range of testing and simulation options for EV batteries. These options can be utilized to check the efficiency and reliability of EV batteries underneath totally different situations, resembling excessive temperatures and high-power charging.
Automakers use Rockwell Automation’s electrical car battery testing and simulation options to make sure that their EV batteries meet their excessive requirements for efficiency and reliability. This helps automakers to supply protected and dependable EVs for his or her clients.
Electrical Automobile Motor Management Options
Rockwell Automation presents a wide range of motor management options for EVs. These options can be utilized to manage the efficiency of EV motors and to enhance the effectivity and reliability of EV powertrains.
Automakers use Rockwell Automation’s electrical car motor management options to supply EVs with excessive efficiency, lengthy vary, and quick charging occasions. This helps automakers to satisfy the calls for of their clients and to supply EVs which are aggressive with gasoline-powered autos.
Rockwell Automation’s improvements within the automotive EV manufacturing, motor, and battery industries are serving to automakers to supply EVs extra effectively, reliably, and sustainably. These improvements are additionally serving to to speed up the adoption of EVs and to make EVs extra inexpensive and accessible to customers.
Word: This text was written from obtainable press releases and course of/product info from Rockwell Automation. Its goal is to begin off a collection of articles on automation and sustainable manufacturing within the electrical car manufacturing sector.
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